Industries

Building materials

Damaged products are usually sorted by people watching a fast line, and attention drops. Gorad checks each piece as it passes, rejects damaged ones automatically, and records the reject rate per shift.

Illustration
The challenge

What makes inspection hard here

  • Products move fast, one piece after another, and people sorting them get tired
  • Cracks, chipped edges and glaze defects are easy to miss when attention drops
  • Shade and size vary from batch to batch
  • Reject rates are rarely measured, so problems stay hidden
What we inspect

Typical checks

Defects and surface damage

Cracks, chipped edges, broken corners, glaze defects and pinholes on bricks, blocks, tiles and sanitaryware.

Measurement

Length, width and squareness in 2D, against your limits.

Sorting and classification

Shade and colour grouped by batch, and pieces outside the accepted range rejected.

Presence and count

The right number and pattern of pieces on each pallet.

Applications

What Gorad can check here

Typical tasks and the setup each one needs. Examples, not customer stories.

More applications

Tiles and slabs

Chips, cracks, glaze defects and pinholes, one piece at a time.

Area scan, multi-angle light

Ceramic sanitaryware

Glaze pinholes, cracks and 2D fit dimensions.

Area scan, dark-field

Size and squareness (2D)

Length, width and corner angles against your limits.

Area scan, backlight

Shade and colour

Colour or shade outside the accepted range for the batch.

Colour camera, controlled diffuse light

Pallet and stack counts

Count and pattern of pieces on a pallet before wrapping.

Area scan from above

Fast continuous lines (glass, sheet, board, profiles, rebar and high-speed tile lines) need line-scan cameras, and particle sizing is usually done with sieves or lasers. These are outside what Gorad offers today. On hot, dusty lines, enclosures and mounting take much of the engineering effort.

Beyond inspection

Useful on the same platform

Inspection results feed these apps, on the same data.

Tell us about your part

What you make, what goes wrong, and how you check it today. We reply with an honest view of what Gorad can do.